Best TIG Welder For Aluminium

Best TIG Welder For Aluminium


It is expedient to shop for the Best TIG Welder for Aluminium 2021 for your day-to-day welding tasks that make it worth using. You would like a welder specially designed and built with specific materials. Before buying the simplest TIG welder for aluminum, you’d want to own a good vision and thorough knowledge about it.

There are many products to settle online. It won’t be most comfortable to offer your precious time surfing plenty of explicit or irrelevant material while you search through the reviews and knowledge from other sources. We do all this work to create a relevant and most accurate purchase.

Best TIG Welder For Aluminium

Among the most affordable and effective TIG welders available, the Lincoln Squarewave 200 is one of the best models available. With the AC TIG setting, welders can work on aluminum or steel, stainless steel, or chrome-moly while the DC setting works on steel, stainless, or chrome-moly.  Once you become proficient in using a TIG welder, you’ll see how much more productive you can be especially if you purchase a model that has all of the features you’ll need. Now having said that, here are the five best TIG welders on the market right now.

Image Product Features Price
PowerTIG 325EXT Review PowerTIG 325 EXT
  •  Weight:‎ 33.07 Pounds
  • Dimensions:‎ 17 x 8 x 11 inches
  • Colour: Brown
  • Material: Steel
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Everlast PowerPro 256Si
  •  Weight: 28.9 pounds
  • Dimensions:‎ 19.76 x 14.13 x 13.82 inches
  • Colour: Yellow
  • Material: ‎Metal & engineering plastic
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LOTOS TIG200 Review LOTOS TIG200
  • Weight:‎ ‎29 pounds
  • Dimensions:‎ 59 x 34 x 24.5cm
  • Colour: Blue
  • Material: Stainless Steel
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Square Wave TIG 200 Review Square Wave TIG 200
  • Dimensions: ‎ 20 x 13.5 x 12.5 inches
  • weight: 9.9 Pounds
  • Colour: Red
  • Voltage: Metal, Plastic
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LOTOS TIG200 Review Lotos TIG 200
  • Weight:‎ 58 Pounds
  • Dimensions:‎ 28 x 13 x 17 inches
  • Colour: Brown
  • Material: Aluminium
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Everlast 325EXT Review Everlast 325EXT
  • Dimensions: ‎ 20.5 x 11.25 x 12.5 inches
  • weight: 38 Pounds
  • Colour: Blue
  • Thickness: 11 inches
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DEKOPRO 110220V Review DEKOPRO 110/220V
  • Dimensions: ‎13.25 x 5.5 x 9 inches
  • Weight: 40.45 Pounds
  • Colour: ‎Blue
  • Height: 9 Inches
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AHP AlphaTIG 200X Review AHP AlphaTIG 200X
  • Dimensions: ‎‎26.5 x 13.5 x 21.5 inches
  • Weight: ‎‎65 pounds
  • Material: Ceramic, Steel
  • Height: 17 Inches
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Miller Maxstar 150 STL Review Miller Electric Maxstar
  • Dimensions: 30 x 15 x 30 inches
  • Weight: 33 Pounds
  • Material: ‎Steel
  • Colour: Red
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Weldpro 200 Review Weldpro Digital TIG
  • Dimensions: ‎‎23 x 21 x 28 inches
  • Weight: ‎154 pounds
  • Colour: Black
  • Wattage: ‎3000 watts
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#1. PowerTIG 325EXT Review – Best for stainless steel and Aluminum

That PowerTIG 325 EXT is for superior industrial performance and is top of the list of our TIG welder for aluminum reviews. This best welder for aluminum is a heavy-equipped machine with both AC/DC performance and the best TIG welder for aluminum 2021 and for stainless steel. Moreover, digital microprocessor control over the Infineon IGBT inverter and up to 320 amps of welding power. It ensures the specified and best TIG aluminum welding.

PowerTIG 325EXT Review

The unit design of the IGBT’s creates a reliable platform designed for years of service. In addition, the unit is equipped with many features that improve its value in the shop. One of the highly useful features of PowerTIG 325 EXT is the Advanced Pulse in AC. It can significantly increase penetration while welding aluminum and make it seem like you are welding with a more massive machine. Waveform control, AC frequency and AC rated balance control combine to round out the welder into a competent and best TIG Aluminium welder.

The module design of the IGBT’s creates a reliable platform designed for years of service. The unit is equipped with many features that improve its value in the shop. One of the features that are highly useful is the Advanced Pulse in AC which can greatly increase penetration while welding aluminum and make it seem like you are welding with a lot larger machine than you are.

Waveform control, AC frequency, and AC balance control combine to round out the welder into a very capable Aluminum welder. However, the DC capabilities should not be overlooked either with plenty of features which include a standard pulse frequency up to 500 Hz, and a wide range of adjustable 2T/4T functions.

Specifications:

  • Weight: ‎60 pounds
  • Dimensions:‎24 x 9 x 17 inches
  • Voltage:‎220 Volts

Pros
  • Lightweight

  • portable

  • Digital micro-controlled

  • Capable aluminum welder 

Cons
  • Foot pedals are not required

  • Missing the water cooler plugin on the back of the machine

#2. Everlast PowerPro 256Si Review – Best Aluminium Welding Machine

The compact Everlast PowerPro 256Si is one of the most recent designs of digitally controlled Multiprocess inverter welders. Considering our customer’s feedback from previous Everlast PowerPro 256Si models, the all-new manufactures to be as versatile welding capability. Certainly, it is no doubt one of the best TIG welders for aluminum. Let’s move forward to everlast tig welder review.

The Everlast PowerPro 256Si is manufactured as it comes with maximum power and performance, with its newly redesigned IGBT inverter design by applying digital control. That increases reliability and accuracy. It’s ideally fitted to repairs and maintenance chores when space and portability on the task site or repair truck are real concerns.

The Everlast aluminum welder has up to 250 amps of AC/DC TIG welding power and a full 250 amps of stick welding power to do almost any welding project or task. The plasma cutter also supplies up to 60 amps of power to cut or shorten any metal to finish the task and features the longer life PT/iPT 60 torch.

The PowerPro series of welders from Everlast encompasses design for utility use. They provide a decent value for both hobbyists and professionals who need portable, all-in-one welding and cutting capability.

The plasma cutter also supplies up to 60 amps of power to cut or trim up any metal to complete the task and features the longer life PT/iPT 60 torch. The PowerPro series of welders from Everlast are designed for utility use and offer a good value for both hobbyists and professionals who need portable, all-in-one welding and cutting capability.

The Everlast PowerPro 256Si brings maximum power and performance to the table with its newly redesigned IGBT inverter design by featuring digital control. This increases reliability and accuracy. It’s ideally suited for repairs and maintenance chores when space and portability on the job site or repair truck are a real concern

Specifications:

  •  Weight: 60 pounds
  • Dimensions:‎ ‎22 x 9 x 17 inches
  • Colour: Green
  • Material: ‎Stainless Steel

Pros
  • Sleek design

  • Powerful machine

  • Ensure Smooth welding

  • good TIG Welder for aluminium

  • Easy to operate  

Cons
  • Need little bit experience

#3. LOTOS TIG200 Review – Best TIG Welder for Aluminium and Steel

LOTOS TIG 200 is a good value TIG welder with dual voltage and is best for aluminum and steel. It is for experienced welders but very easy to use. If you are a beginner, I recommend reading the manual first to understand how to use every aspect of this aluminum TIG welder.

LOTOS TIG200 Review

LOTOS TIG 200 is TIG and Stick welder. You can switch by pressing a button but turn off your welder before switching. It is 58 lbs. in weight and not very difficult to move around. You can find an easy-to-access control on the front of the welder.

The foot pedal of this TIG welder is handy and helps you focus on welding, but it’s a little tricky at the start. This is one of the main features of the LOTOS TIG 200 TIG welder. Thanks to the Square Wave inverter, you can weld aluminum or any material up to thickness 3/8 inches with neat results.

This TIG welder automatically deducts and switches between 220V and 110V and gives you more flexibility. This aluminum welding machine’s duty cycle is 60% for 110V at 150A and 220V at 190A. Moreover, it is 100% for 110V at 110A and 220V at 150A. Hence, LOTOS TIG 200 increases your productivity.

For accurate welding, it offers you a high-frequency start to establish the arc for extra control. LOTOS TIG 200 is best for welding thick materials because of its 80% power efficiency. LOTOS TIG 200 is an AC/AD TIG welder; therefore, it is best for welding aluminum and any other metal.

This compact, dual-voltage, versatile TIG200 offers users a simple array of controls to accurately set the welder to perform under a wide variety of situations. Its square-wave inverter enables accurate welding of fine aluminum. It allows users to easily switch from 220v to 110v with the included adapter plug and produces AC/DC 200 amps for TIG and STICK welding.

Moreover, It is perfect for a professional or a weekend enthusiast who is looking to get industrial quality features in a hardworking, affordable welder. It is suitable for welding stainless steel, mild steel, aluminum, and other metal materials HF start hand torch control and precise foot pedal welding heat control.

Specifications:

  • Weight:‎ ‎58 Pounds
  • Dimensions:‎ 28 x 13 x 17 inches
  • Colour: Black

Pros
  • Flexible to Use Anywhere

  • Controls the Welding Heat Effectively

  • Best for Welding Aluminum with Maximum Accuracy

  • Budget TIG Welder

  • Easy to Control

  • Comes with All Accessories

  • 1 Year Warranty 

Cons
  • Little Heavy

  • Foot Pedal is Tricky in Sta 

#4. Square Wave TIG 200 Review – Best Aluminium TIG Welder

Square Wave TIG 200 is expedient to shop for the best TIG welder for aluminum 2021 for your day-to-day welding tasks that make it worth using. You would like a welder specially designed and built with specific materials.

Square Wave TIG 200 Review

Before buying the simplest TIG welder for aluminum, you’d want to own a good vision and thorough knowledge about it.

There are many products to settle online. It won’t be most comfortable to offer your precious time surfing plenty of explicit or irrelevant material while you search through the reviews and knowledge from other sources. We do all this work to create a relevant and most accurate purchase.

Specifications:

  • Colour: Red
  • Dimensions: ‎14.09 x 11.1 x 19.76 inches
  • Weight: ‎46.2 pounds
  • Material: HAWA

Pros
  • Perfectly build for aluminum

  • High-quality material use

  • Durable and Smooth

  • Multipurpose

  • Last longer

Cons
  • Little bit heavy 

#5. Lotos TIG 200 Review – Budget-Friendly Portable TIG Welder

It is great that the Lotos TIG 200 can be used on aluminum and steel simultaneously due to its dual voltage capability. The interface is intuitive and easy to use. Beginners can easily learn how to use this machine since it contains plenty of features for experienced users. The manual that comes with the machine is excellent. 

Lotos TIG 200 Review

The dimensions of the machine are 28x13x17 inches. You shouldn’t have a problem fitting it inside a smaller room. Even though its looks may not be the most important factor in your purchase decision, this machine does look great.

When you’re deciding which welding machine to purchase, or any machine, in fact, your thoughts don’t usually turn to that thing. You can also use the clear and detailed manual if you are new to welding or simply want to get a better understanding of how your Lotos TIG 200 works. The manual contains a lot of good information, and I recommend spending some time reading it. This will make your life easier when you need it.

In terms of robustness, the machine is quite good. The 58lb weight makes it quite sturdy. The machine is not only light, but it also has a built-in handle, making it easy to carry around. The weight of this machine is perfect for me. Machines that are lighter are easier to move around, while those that are heavier are a real hassle to move around your home or office.

The control panel is particularly impressive. It does not require you to hunt around the front panel looking for the switch or dial you need.

Specifications:

  • Weight:‎ 58 Pounds
  • Dimensions:‎ 28 x 13 x 17 inches
  • Colour: Brown
  • Material: Aluminium

Pros
  • Portable and durable

  • Affordable price

  • Easy to operate

  • Sleek design

Cons
  • Need little bit experience

#6. Everlast 325EXT Review – Best for stainless steel and Aluminum

The unit design of the IGBT’s creates a reliable platform designed for years of service. In addition, the unit is equipped with many features that improve its value in the shop. That PowerTIG 325 EXT is for superior industrial performance and is top of the list of our TIG welder for aluminum reviews. This best welder for aluminum is a heavy-equipped machine with both AC/DC performance and the best TIG welder for aluminum 2021 and for stainless steel. 

Everlast 325EXT Review

Moreover, digital microprocessor control over the Infineon IGBT inverter and up to 320 amps of welding power. It ensures the specified and best TIG aluminum welding. One of the highly useful features is the Advanced Pulse in AC. It can significantly increase penetration while welding aluminum and make it seem like you are welding with a more massive machine.

Waveform control, AC frequency and AC rated balance control combine to round out the welder into a competent and best TIG Aluminium welder.

The module design of the IGBT’s creates a reliable platform designed for years of service. The unit is equipped with many features that improve its value in the shop. One of the features that are highly useful is the Advanced Pulse in AC which can greatly increase penetration while welding aluminum and make it seem like you are welding with a lot larger machine than you are.

Waveform control, AC frequency, and AC balance control combine to round out the welder into a very capable Aluminum welder. However, the DC capabilities should not be overlooked either with plenty of features which includes a standard pulse frequency up to 500 Hz, and a wide range of adjustable 2T/4T functions

Specifications:

  •  Weight:‎60 pounds
  • Dimensions:‎24 x 9 x 17 inches
  • Voltage:‎220 Volts

Pros
  • Lightweight

  • portable

  • Digital micro-controlled

  • Capable aluminum welder

Cons
  • Missing the water cooler plugin on the back of the machine

#7. DEKOPRO 110/220V Review – Best Aluminium TIG Welder For Money

The Dekopro aluminum welding machine is an IGBT Display LCD Hot Start Welder with Electrode Holder is considered to be the best TIG welder for aluminum 2021. Because, it comes with a Work Clamp, Input Power Adapter Cable, and Brush. This aluminum welding machine will support you to obtain a professional finish in welding aluminum for quarter-inch with the best efficiency with AC DC TIG Welder TIG/MMA Welder Machine IGBT Inverter TSE200G.

DEKOPRO 110220V Review

DEKOPRO 110/220 V MMA Welder is most suitable for car bodywork, and other thin steel welding processes. Moreover, you can experience many advantages of the MMA welding process with this aluminum TIG welding machine. That machine will enable you to obtain a professional finish in welding. Therefore, only qualified personnel or professionals that have relevant knowledge of welders are allowed to operate the wire feed welder machine.

Its Electrical connection should be performed after the distribution box shut down, and its Protection class is IP21S, and it is not allowed to use within the rain. In short, it is the best TIG welder for the money.

Now!

Firstly, the welding voltage has the choice to continue adjusting to match the welding current precisely. Secondly, On-off frequency is out of the audio spectrum, nearly stop sound pollution. Its Special welding dynamic characteristic manages the circuit, stable welding arc with a little spatter, good welding surface to confirm the high welding efficiency. IGBT power device with a unique control mode improves the dependability of the welding machine.

Specifications:

  • Dimensions: ‎16.14 x 11.34 x 6.73 inches
  • Weight: 12.1 pounds
  • Colour: ‎Silver
  • Material: MMA

Pros
  • Portable and Reliable

  • Budge-friendly

  • Lightweight

  • Durable and last longer

  • Friendly to users

  • Ensure smooth welding

Cons
  • It does not come with tissy-fit 

#8. AHP AlphaTIG 200X Review – Best TIG Welding Machine For Aluminium

After recently seeing a refresh, the AHP AlphaTIG 200X is an excellent time to consider purchasing one if you’re in the market for a more significant TIG welder. As you will see in the box, numerous valuable accessories are standard with TIG welders, so it is a package that can be recommended to anyone, whether they are hobbyists or production companies looking to replace existing welders.

AHP AlphaTIG 200X Review

The AHP AlphaTIG 200X is an excellent TIG welder, comparable to other models at this price point. If you’re trying to bind thin aluminum pieces, working with the machine’s lower speed limit of 10 amps can be challenging.

The welder may not be appropriate for more delicate processes, but if you use the proper technique and are careful and patient, you can make it work for light work. It is a reliable aluminum welding machine, and the AHP AlphTIG 200X has earned that reputation. There are better TIG welders out there, but if you’re looking for something affordable, then this may be the right option for you.

A budget TIG welder like the AHP AlphaTIG 200X will work fine for both on- and off-the-job use, but if you’re a power user with a job that requires extreme reliability, then it might not be the suitable machine for you. 

It’s pretty easy to get assistance and find replacement parts from the excellent customer service provided by AHP. As a result, the low cost comes along with the benefit of a surprisingly good customer service department that is on hand to help.

Specifications:

  • Weight: ‎69 pounds
  • Dimension: ‎19 x 23 x 12 inches
  • Colour: Yellow
  • Material: Stainless Steel

Pros
  • Affordable Price

  • Transportable

  • A sophisticated and sleek design 

Cons
  • The fan is making a lot of noise

  • Not yet recorded

#9. Miller Maxstar 150 STL Review – Good TIG Welder For Aluminium

Miller Electric Maxstar is still regarded as the top TIG welder in aluminum, even though it may not be the best overall. With dual input voltage settings at 115 and 230 volts, you can certainly anticipate greater efficiency when using this model. The Multi-Voltage Plug on this model ensures dual voltage settings, a feature not found on other brands’ welders.

Miller Maxstar 150 STL Review

Although Miller Electric Maxstar is technology forward, that isn’t all it provides. To begin with, this model features an integrated gas solenoid, so it does not require a clunky TIG torch with a gas valve. In addition to excluding this model, one of its benefits is its weight. Maxstar is remarkably light, weighing only 13.7 lbs. It means that its carrying strap is rarely needed when taking it on the go.

Weld puddle control and superior arc starts are two features users have praised for this TIG welder. You are sure to get excellent results thanks to this model’s inverter-based power supply, even though it uses a traditional power source.

Specifications:

  • Weight: 40.45 Pounds
  • Dimensions: 13.25 x 5.5 x 9 inches
  • Colour: Black
  • input voltage: 115/230VAC

Pros
  • Ergonomic design

  • Superpower TIG Welding machine

  • Good TIG welder for aluminium

  • Provide smooth welding

Cons
  • Expensive

#10. Weldpro 200 Review – Cheap Aluminum Welder

Weldpro Dual DC/AC Models can wield both DC and AC output power together with ease, thanks to the Weldpro Digital TIG ACDC. Specifically, this model’s AC power will allow users to use 40% of its 200amp duty cycle, while its DC power will go above and beyond industry averages with 60% of its 200amp duty cycle.

Weldpro 200 Review

Advanced welders, in particular, appreciate one notable innovation of the Weldpro Digital TIG ACDC. On the console facing the user is a LED display showing all the amperage control settings. Thus, users no longer need to fear accidentally changing the unit’s amperage setting while adjusting its foot pedal. You can set your preference for where you would like your amperage to be between 5-200 if you’re extra picky.

You can obtain replacement parts from Weldpro if the unit fails to perform during its first several years of use, should you need it. The CK Worldwide super flex cable that comes with this model is also available for only a small price premium, making it a good buy.

Specifications:

  • Weight:59.9 pounds
  • Dimension: ‎‎29.5 x 23 x 21 inches
  • Colour: Yellow
  • Material: Metal

Pros
  • Affordability

  • Daytime wear is ideal

  • Aluminum tig welder of choice

  • Contemporary design 

Cons
  • Quite heavy

Buyers Guide of Best TIG Welding For Aluminum

Consistent Welds

Aluminum requires a unit that can weld consistently, so you’ll need to choose a TIG unit that can do so. This factor could be significant when you want to use your newly-created weld for solid and durable purposes.

Power Source & Output

 Aluminum and magnesium would benefit most from an AC output, while steel and stainless steelwork would benefit most from a DC output. Choosing a TIG machine that comes with a constant current is also important, as this is an important aspect of TIG welding.

Welding Location & Portability

With the addition of specific options, modern TIG welding units are ideal for certain welding spots. Suppose you will be welding outdoors or traveling, for example, and choose an anti-fog unit that is portable and more compact. In an industrial setting, welders may opt for a unit that does not require an inverter and is more capable.

Duty Cycle

A new TIG welder’s duty cycle is an important specification to consider. Combining voltage measurements with a voltmeter, Users can gain insight into the unit’s efficiency by knowing its ambient temperature and ventilation requirements.

Thermal Overload Protection

Thermal overload protection offers the same benefit as duty cycle protection so that any TIG welding unit can be protected against damage when the duty cycle is exceeded. Modules like these monitor the internal temperature and cutting power of a welding unit, and stop it from exceeding safety limits if it does. When working outdoors in a warm environment, such as on a sunny day, it is especially helpful to access this feature.

Wire Size & Material Thickness

Listed in these products are the wire sizes and materials that these TIG units work best with. It can be unsafe at worst and inefficient at best, so one should typically not exceed a welder’s sizing threshold. Amp ratings are an excellent alternative to unit specifications for describing thickness (since higher amp ratings can lead to improved productivity for thick materials).

Ease Of Use

It’s important to identify TIG welding models that are easy to use overall, regardless of how much experience you have. It should be relatively easy to learn and interpret the unit’s controls when necessary, particularly to adjust settings while playing. The current user reviews on this topic provide great information, as well.

Digital Display

Some TIG welding units incorporate digital screens instead of analog interfaces, which significantly improves over earlier models. To keep track of various operations’ statistics, you should look for a model with a digital display rather than squinting through your welding visor.

Price & Warranty

TIG welding units should be priced fairly for you to find one that meets your needs. It is very important to recognize that cheap models tend to have fewer features and a shorter lifespan. Keeping in mind that a warranty with a long shelf life is also a value-added proposition should be considered when calculating the price. You can even get the TIG Welder Under 800. 

Frequently Asked Questions

What is the Best TIG Welder For Aluminum?

  • PowerTIG 325EXT 
  • Everlast PowerPro 256Si 
  • LOTOS TIG200 
  • Square Wave TIG 200 
  • Lotos TIG 200
  • PowerTIG 325EXT 
  • DEKOPRO 110/220V 
  • AHP AlphaTIG 200X 
  • Miller Electric Maxstar 
  • Weldpro Digital TIG AC DC 

Can any TIG welder weld aluminum?

The ease, quality, and appearance of your work will be impacted by several factors. While every TIG welder can “weld” aluminum, there are several factors that will influence these factors. The current is indispensable among these. All TIG welders are capable of welding Aluminum, however, all TIG welders aren’t alike.

Do you TIG weld aluminum on AC or DC?

The DC power source is used to TIG weld mild steel or stainless steel, while the AC power source is used to weld aluminum. According to the type of connection, there are three different welding currents in the TIG welding process.

What Rod do I use for aluminum TIG welding?

Aluminum tig rod 4043 excels with 3003, 6061, A355 aluminum castings among others. Use 4047 rods when porosity is an issue in aluminum castings. There is 12% silicon in 4047. Thus, it flows more smoothly and cracks less.

Final Verdicts

In general, TIG welding machines are quite complex pieces of equipment that require a great deal of care both during selection and while using them. You can choose any TIG Welder without any doubt from our Best TIG Welder For Aluminium list. 

Our Recommendation

We recommend the AHP AlphaTIG 200X, despite the many options available today. By implementing Advanced Inverter Technology into this 200-amp AC/DC TIG welder, you are ensuring both efficiency and safety while you are welding aluminum and stainless steel.

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